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( A ) Cement Corporation of India Limited, New Delhi [Till Today from Feb15]Working as a Head [Technical/ Project] Mechanical, Civil and Electrical & Instrumentation in corporate office at New Delhi, reporting to Chairman and Managing Director. Project Cost Rs 200 Crores (Approx). Preparation of improvement projects for cost reduction and increasing the profitability. Worked as Plant Head Headed the Departments ie Finance, Marketing, Technical, Purchase, Store, P & A, Mining, Security, Medical, IT etc. ( B ) Reliance Cement Company Private Limited, Satna [MP] [Till Feb15 from Feb13]Worked as a Head (Electrical & Instrumentation) [Green Field Project Total Expenditure Rs 3000 Crores (approx), Electrical & Instrumentation Expenditure Rs 300 Crores (approx. )]
Responsible for Tender review, Material Planning, Scheduling, Erection, Testing & Commissioning of 132 kV Transmission Line,132/ 11 kV Gas Insulating Substation,2X50 MVA Power Transformer, Distribution Transformer, Converter Duty Transformer, ESP Transformer, Protection Relay Coordination, PID, SLD,97 Km Cable Tray.1200 Km Cable Laying & Termination (HT, LT, Control, Signal),112 Nos HT Breakers, PCC, IMCC, I/ O Panel,3200 KW MV VFD, LT VFD, Line UP Panels,5200 KW HT Motors, LT Motors, HT/ LT Capacitor Bank, Battery Charger, UPS, Networking, Gas Analyser, Bin Weighing System, Weigh Feeder, Belt Weigher, Solid Flow Feeder, Radiation Pyrometer, Road Weigh Bridge, Metal Detector, Metal Separator, HVAC,9 Nos Load Centers, Field Instruments & Hardwares, Hydraulic System, AAQMS etc Department Strength [35+ Out sourced Contract] Project Manpower 400 Nos.
Draw scope-responsibility for the sub system of plant between consultants, Decision on engineering, procurement, construction and overall project, Complete the Projects within Stipulated cost and schedule time.
( C ) Jindal Stainless Limited, Hissar [Haryana] [Till Feb13 from Oct05]
Bill of material, GA drawing, Cable routing, Control/ Power Wirings, Single line diagram Testing & Commissioning of 220/ 11 kV Electrical Substation consist of 4 x 100 MVA Power Transformers. Erection, Testing, Commissioning of Static VarCompensator 36 MVAR, HT Capacitor Reactor Banks for Power Factor Improvement & HT switchboard. Numerical Relay Testing, Programming and Setting. Improvement projects in electrical power distribution system.
Commissioning of 3.4 & 1.75 MW HT Motors [6.6 KV] in New 220 TPD Oxygen PlantCOROS to WIN CC software conversion with Siemens system house. SCADA System for Substation
Maintenance of Electric Arc Furnace Transformers (2X36 MVA) & Alternators (58 MW aggregate HFO)Load Management [125 MVA] of Hot Rolling Division, CRD & Oxygen Plant,70 & 20 MVAR SVC.
Load Flow Study (Average Load),3 Phase Short Circuit, Single Line to Ground Fault Study of Plant for Relay Co-ordination and Equipment Sizing Verification with PRDC, Bangalore.
Harmonic Study of the Plant for Designing of the Capacitor Bank with M/ s Universal Cables Limited, Mumbai
Trouble shooting, performance evaluation, O & M budgeting, inventory reduction, administration to meet departmental objective.
( D ) UltraTech Cement Limited/ Larsen & Toubro Limited, APCW, Anantapur [Andhra Pradesh] [Till Oct05 from May97] Techno-commercial review of offers, drawing approvals, negotiation with different vendors for timely completion of Green field project. Practical hands on experience in the erection, testing, commissioning of Electrical and Instrumentation equipment and trouble shooting of 220/ 6.6 kV Out Door Switchyard, Main Receiving Substation,2x35 MVA Transformer, ESP, PCC, MCC, UPS, Battery Charger, AVR, Switchgear & Control gear, Earthing & lightning protection HT/ LT Drives Up to 4100 kW, DC Drives Up to 1000 kW & their thyrister panel, V/ F Drive
Alternators, Exciters, Synchronization testing of breakers with German engineersQuantum PLC hardware & Field instrument.2.4 million ton F L Smith [Denmark] cement plants HT/ LT System Keeping track of the health of plant equipment by Harmonic Analysis, Thermography Survey, DGA, Signature Analysis, Power quality etc to anticipate breakdowns and do preventing maintenance. Planning of Revenue and Capital Budget, Spares, Manpower, Maintenance, Power Generation, Synchronizing Schemes, Co-ordination with Government for Statutory Compliance Develop the data for Preventive Maintenance Module of SAP Statutory requirements of environmental, safety, healthy.
Additional: Establish and Maintain the Energy Management System in the organization for excellence in energy conservation. Implementation of World Class Manufacturing Models Elements in plant. Implementation of TPM & Internal Consultant for Change Management. Black Belt for Six Sigma Projects and Hand holding to others for six sigma project.
( E ) Modi Cement Limited, Raipur [Chattisgarh] [Till May97 from Aug91]