| Resume |
Experience spans various activities like Production, Assembly line supervision and Production Planning and Control.
Industry exposure includes Mechanical Steering Gears, Hydraulic Power steering,
vane Pumps, Bevel Gears and Oils tanks.
Present Employer: July 2008 till date
Consolidated Hoist PVT Ltd.29-30, industrial Est. Gultekadi, Pune 37
CONSOLIDATED HOISTS Private Limited incorporated in 1966, in technical collaboration with SUDD, WINDEN UND FORDERANLAGEN - FABRIK (SWF), Germany is today on of the leading specialists in hoists and cranes undertaking the complete responsibility from concept to commissioning.
Nature of responsibilities:
Responsible for overall functioning of planning department.
Overall planning of materials brought out items-finished-semi finished, raw material, and consumable, stock items ect.
Material input, scheduling for all vendors.
Monitoring inventory control.
Scheduling and loading of machines at shop floor.
Control of design, interaction with Design Dept. for proper receipt of work orders.
Co-ordinate with Marketing Dept and Inspection Dept for Customer Inspections and Dispatch of products.
To review actual material availability Vs roll-out plans and initiates routine actions to meet the roll-out plan.
Assist Buyers/ schedulers with Weekly/ next day material requirement forecast.
Make available the information about BOM/ changes in BOM & to Production department for ensuring correct assembly Of infrequent versions.
Get the Schedule re-adjusted to meet contingencies due to stock-outs/ breakdowns.
Co-ordinate Design/ part changes on behalf of Production Team.
Prepare & release in-house spares schedules based on received indents & co-ordinate delivery. Issue works order to respective departments.
Previous Employer: March 2001 6 July2008
ZF Steering Gear (India) Ltd,
(An ISO/ TS16949:2002, ISO-14001:1996)
Village Vadu Bk, Koregaon Bhima, Tal. Shirur, Dist. Pune (Maharashtra)
Organization profile: A leading manufacturer of Power Steering Gear, Mechanical steering gear, Hydraulic Vane Pumps, Oil Reservoir, Rack and pinion stg gear, Steering Column, Universal Joint, Intermediate Shaft, Drop Arm and Bevel Gears in India having Technical and financial collaboration with M/ s. ZF Friedrichafen AG Germany, world's largest independent Steering Gears Manufacturer.
Nature of responsibilities conducted as Production Planning and Control Engineer.
Working on VB-Oracle base ERP Sys PPC software.
Coordinating with EDP for making required software changes in PPC module.
BOM and process Review & update from time to time
Publish MIS report to the management at a predetermined frequency
Ensure production line non-stoppage by proper planning of the inventory based on the lead times at suppliers, manufacturing lead times & shipment lead time based on the customer requirements
Planning of Daily production as per Dispatch Plan.
Monitor plan Vs actual on daily basis.
Continuous monitoring of in-process & final production activities for reducing of non-conformance product
Co-ordinate & communicate with Purchasing managers, stores personal, Head Assembly, Head Quality for getting updated on the current situation of stocks at BIN assembly, Entry Control, stores, In transit, � on order etc. �
Manage right level of inventory of parts for manufacturing machines.
Keeping accountability of the raw material used in manufacturing process.
Ensuring proper Identification, Storage and Handling of Materials in Shop floor
Monitoring material movement.
Stock monitoring and verification of about 2000 components, brought-out and in-house mfg.
Follow-up with supply base
Inventory Control on shop floor.
Taking periodical and perpetual inventory and variance control in system.
Maintain Two Bin systems for 1000-1200 brought-out components.
Loading of raw material to 45 lines of about 250 m/ cs for three-shift requirement.
To reduce unallocated inventory.
Find alternate uses for slow moving, non moving inventory
Carrier related Special Achievements with ZF Steering Gear (India) Ltd.
Result oriented dynamic individual with strong drive and eagerness to strive for achieving challenging targets. Team leader and team player
Familiar with materials management systems and PC networks.
Well aware with KAIZEN sys.
Under KAIZEN activities, initiated the inventory management projects. Projects helped the organization to establish TWO BIN system in assembly. The project also helped to evaluate the inventory of non-moving tools as well as components.
Rearranged the layout of machines that helped to improve the multi skill of operators and achieved higher productivity with fewer work forces. The machine shop is now running without temporary or contract labour.
Training on 5S & one-piece flow manufacturing process.