| Resume |
Strategic Production planning NPD & Project Management Resources Optimization
TPM, TQM & Lean Manufacturing, KRA, DWM & KPI appraisal & Mgmt
Lean Inventory Mgmt & FIFO
Training & Multi-skilling Continuous Improvement Manufacturing Excellence
5S,3M, Poka Yoke, Kaizen, QC Circle, Visual Management Change Management
Energy & Environment Mgmt Contingency Mgmt
Strategic Business review Communication & motivation skills Customer Interface/ Feedback Mgmt ISO/ TS16949 QMS
A competent Mechanical Engineering professional with 29+ years experience of steering diverse initiatives towards accomplishment of organisational goals & vision with chief responsibilities pertaining to Strategic Production, PPC & Operation mgmt.
Expertise in administering plant operations with key focus on Company Business Plan, Business analysis, NPD, top & bottom line profitability.
Conceiving & implementation of motivational schemes for Attendance linked Productivity & Attrition Control.
Pivotal in Improvement on Customer Complaints, Delivery adherence, Premium freight, safety, PPM level, COPQ, Attrition rate, MTBF & OEE.
Proactive in devising & implementing Preventive/ Autonomous Maintenance plans to improve OEE.
Systematic Vendors approval, System up-gradation & performance management.
Instrumental for Improvement of Plant efficiency thru analysing & monitoring KPIs.
Formulation & appraisal of DWM & KRAs in line with Company Business Plan.
Skilled in Empowering, motivating and imparting training for skill development of the work associates.
Management of MACE Projects for productivity, Quality improvement, plant expansion, Energy/ Space Saving.
Starting Equipment ownership culture for better management & up-gradation of Equipments.
Management Review to review & improve plant performance.
Developing & implementing Store Inventory Software for Lean Inventory management and FIFO.
Introduced Product wise dedicated cell manufacturing, Quality Gate & Individual Equipment ownership.
Affected Reduction of Cycle time of Production & related processes by thru Low cost Automation, Time & motion study,3M, Poka Yoke & Training.
Track record of appraising the grey areas in prevalent production & Quality systems, and undertaking result-oriented measures as per TS 16949 Quality systems.
Production Planning & Control
P-Q analysis of monthly customer schedules & strategic manufacturing plans to optimize Plant efficiency, Capacity utilization.
Plant Capacity & resources analysis.
Design & monitoring of comprehensive Production plan with customer delivery target being the bench-mark.
Strategic planning of Raw material, Manpower, Tooling/ Consumables & Quality for Production Plan.
Section-wise Target Production plan and vendors delivery plan in conjunction with Production Plan.
Implementation of Procedures for Non Conforming Products, Identification & Traceability, Documents control, Customer Complaints handling & Satisfaction, Product/ Process Audits.
Efficient regular Customer interface for Customer feedback mgmt & delight.
Instrumental for implementation & certification of ISO/ TS 16949 & ISO 14001 Quality Management Systems.
Expertise on implementation of 5S,3M, Change Management, Lean Manufacturing, TPM, TQP, Kaizen, QC Circle, Poka Yoke, Visual Mgmt, PDCA & Hezunka.
Instrumental for QC Circle activities & Suggestion scheme.
In-house manufacturing of Sub-Assy & M/ Body Welding Jigs & PSW Guns Spares for Weld Shop.
Commissioning & trial of new conveyorized paint shop for moving construction equipments manufacturing line.
Automation for loading/ unloading of components for shuttling.
Auto lubrication of overhead conveyors.
Replacement of conventional outdated machines with technologically updated machines.
Design, Lay outing & execution of & Dedicated Product wise mfg Cells/ Production lines & Quality Gate.
Automation for Loading/ Unloading of components for shuttling on Production Lines.
Dec 2010- Till Date, Senior Manager-Production, PPC & Operations, with Dynamic Precision Tools & SPMs(TS 16949 certified Auto Ancillary) ( 3 Yrs)
June 09 to Nov 10 Senior Manager - Operations, Aluflex Systems, Faridabad.
Nov 07 to May 09 Manager-Production & PPC, with Pearey Lall & Sons (EP) Ltd, Sahibabad, Ghaziabad
July 04 to Nov 07 Manager-Production & Service with Meera & Company Ltd. (MIRACO), Ludhiana, Punjab (Manufacturers of Silent DG Sets).
Sept 85 to Oct 03 Deputy Manager, Maruti Suzuki India Ltd, Gurgaon, Haryana.
March 84 to Aug 85 Sales & Application Engineer, India