Resume - Deputy General Manager

(Keywords : Quality Assurance, Quality Control, Inspection And Testing, SPC)
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  Candidate Details
Position Sought :
Deputy General Manager
Age :
49 years     Experience : 26.0
Qualification :
BE - MechanicalPSNA College of Engineering and Technology, Dindigal 
MS - Quality ManagementBirla Institute of Technology and Science, Pilani 
Preferred Location :
Job Category :
Mechanical Engineering
Expected Salary :
18 Lakhs PA


Work Experience


Deputy General Manager - QA
Heading the Quality Assurance function responsible for
Control of Raw materials from Major steel suppliers.
Assurance of Quality in the processes of Raw Material slitting in Slitter and and Tube rolling in Tube Mills
Understanding and imparting the knowledge of quality requirements of customers to the Quality team.
Implementation and monitoring the effectiveness of corrective actions for inplant rejections and customer complaints
Establish and implement Quality system in the new plant under commissioning and commercial production.
Identification of Training needs in technical and soft skills and training for inspectors and supervisors

TUBE PRODUCTS OF INDIA, Shirwal, Satara district. Oct 2012 April 2014

Senior Manager Quality Assurance and NPD
Heading the Quallity Assurance function and New Product Development(NPD)
To improve the processes and system and to achieve the company objectives of Quality and NPD.
Reduce internal and customer rejections in TFF (Telescopic Front fork tubes)tubes.
Reduce inplant rejection in ERW and NTFF(Non-TFF) Tubes.
Reduce customer complaints.
Reduce cost of Poor Quality
Sustaining and Improving Quality Management system(ISO-TS16949-2009)
Imparting awareness and knowledge on products, product applications, customer requirements and Quality system through Training.

ISMT LIMITED Ahmednagar, Maharashtra, India Jul 2006 April 2012
(Previously known as Indian Seamless Metal Tubes Limited)
Associate Vice President- QA

Highlights of Major Responsibilities
Spearheading quality assurance function to ensure strict adherence to laid down quality systems and procedures and specified product quality norms.
Managing inspection of incoming materials, In-process and & Finished products for Seamless tubes (Hot finish, Cold pilger & Cold drawn tubes).
Effectively driving applications of QC tools and SPC technique to achieve Process improvements.
Coordinating Third Party Inspection with proper planning and scheduling.
Ensuring timely Calibration of Measuring instruments and Test Equipments.
Secured Process and Product validation for Heat treatment.
Management Representative to ensure systematic applications of Quality Management system and Environmental Management system
Conducting Internal Quality Audits to ascertain compliance levels of QMS and EHS.
Providing leadership to quality team and providing them motivational/ monitoring inputs to maximize overall team productivity.

ISPAT INDUSTRIES LIMITED, Geetapuram Taluk, Pen, Raigad District, Maharashtra Jan 2005 Jun 2006
Manager - QA

Studied customers quality needs in line pipe and tube segment and driven initiatives to improve product quality. Promptly resolved customer complaints and retained their confidence in company quality/ services.
Regularly monitored key operational processes and product characteristics to achieve desired quality parameters in HR coils. Played significant role in Development of new grades in HR coils.

TUBE PRODUCTS OF INDIA (Exports division/ CDW) Chennai, Tamil nadu, India Jun 1995 Dec 2004
Deputy Manager (Production): Sep 2002 Dec 2004
Deputy Manager - QA: Jul 1997 Aug 2002
Executive-Quality Assurance (CDW): June 1995 July 1997

Managed production operations and achieved production and productivity targets in CDW tubes production.
Successfully implemented TPM concepts (Jishu hozen,5s, Kaizen, poka-yoke, horizontal deployment) for continual improvement in all CDW operations. Improved productivity, yield and overall equipment effectiveness (OEE) in CDW tubes production.
Effectively used statistical process control technique to improve process efficiency.
Maintained superior housekeeping levels with application of 5S Techniques.
Ensured observance of EMS procedures (Environmental Management system) incompliance with ISO 14000 and statutory provisions.
Implemented QS 9000 quality systems and maintained quality records in line with ISO 9002 and QS 9000.
Reduced overall rejections in CDW tubes from 220000 PPM to 25000 PPM in the period of 3 Years (1998/ 01).
Set up on-line Eddy Current Testing during Rolling of ERW tubes.
Winner of silver medal in QATA (Quality Achievement Team Award) for the year 1999-2000 for eliminating major contributing defect in in-plant rejections through cross-functional teams.
Recipient of commendation award in QATA (Quality Achievement Team Award) for 2000-2001 for establishing the manufacturing process of tubes of special grade material through cross-functional team.

OMNICAST PRECISION PRODUCTS (P) LTD Cuddalore: Dec 1990 May 1995
Assistant Engineer (Quality Control): Sep 1994 May 1995

Earlier Assignments
Production Supervisor, SKS INDUSTRIES, Chennai Jun 1989 Nov 1990 
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