| Resume
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Senior level assignments in Projects and Maintenance with an organization of repute
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A seasoned professional with over 2 decades of experience in plant engineering, project infrastructure development, maintenance operations, EHS etc. Proficient in implementing VA/ VE initiatives for achieving cost reductions and operations improvements for augmenting revenues and enhancing operational efficiency. Strong skills in handling maintenance operations ensuring maximum machine uptime. Gained exposure in ERP implementation and its working. Deft in planning and implementing ISO 9000, TS 16949, ISO 14000, OSHAS and JIPM-TPM. Strong analytical, problem solving & organizational abilities. Possess a flexible & detail oriented attitude
Core Competencies
Maintenance and Streamlining Operations
Final sing preventive and predictive maintenance schedules to ensure optimum performance
Leading the team of technical staff & providing technical support for maintenance to ensure smooth operation especially during the production ramp up period.
Very high trouble shooting skill to solve any technical problems especially during crises.
Planning for competency building for new project implementations and incorporating same by training the shop-floor staff.
EHS
Managing overall safety operations and preparing the plant for routine safety audits
Adhering to statutory specifications & organisational standards for the maintenance of safety inside the plant during all routine and especially critical/ hazardous operations.
Highly familiar with ISO 14000/ OSHAS requirement and implementation V developing system, implementing and maintaining the system.
Projects
Handled new projects - infrastructure development.
Involved in machine selection DAP and machine trail.
Develop complete infrastructure like air, water, all applicable gas requirements, HT infrastructures, ETP, STP, RO systems, Complete factory HVAC system, Fir hydrant system V scope finalization, selection of source, evaluation and implementation and maintenance.
Complete installation and commissioning of machineries and equipments
Successfully implemented the installation of LPC project( Low pressure carburizing furnace V 2nd installation India)
Maintenance Purview
Machines and equipment maintenance (highly familiar with TPM and RCM way)
In depth of Breakdown/ Preventive/ and Predictive maintenance of machineries and equipments to list few as high precision machine tools such as Studer precision grinding machines, Bahmuller grinding machines Raishuar gear grinding machines, Blom Creep feed grinding machines, AMS, Makino, Brother, Fanuc, Kitamura and Chiron VMCs and HMCs, Takisawa, Muratec and Citizen turning centers, Micromatic, Parishdh and HMT grinding machines, Amsonic Hydrocarbon washing machines, Testing equipments such as Sonplas, Maximator, Aquarese, and Other assembly equipments etc.
Utilities and HT furnaces
In depth of Breakdown/ Preventive/ and Predictive maintenance of machineries and equipments to list few as Low pressure carburizing furnaces, High temp furnaces, SQF, CGCF, Brazing Furnace Sub zero treatment plants, Phosphating plants, Chemical blackening plants and other surface treatment plants. And
Utilities equipments including Keasor, Atlascapco, LG and IR compressors, A/ C systems with Trane, Carrier and Blue Star Chillers, AHUs and Ambiator two stage cooling systems and Air Washers, Gas storage and distribution system for H2, O2, Acetylene, LPG N2, NH3 etc, mist and dust extraction systems, coolant filtration systems, Cooling towers, Water treatment plants like ETP, STP, RO etc.
Projects Purview
Handled more than 5 small projects like localization of components, HFO power plant, and VAM, Complete expansion plant at Uthtrakhand (complete infrastructure development and installation of machineries and equipments including both new and old transferred machine from existing plant)
Presently working on new project heading Projects and Maintenance (Rs 400 Cr project) at Oragadam near Chennai. (Common rail fuel injection Equipment manufacturing) V Complete infrastructure development from scope development, selection of sources, evaluation, trail and implementation, for all infrastructure, machineries and equipments.
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